Custom Plastic Electronic Enclosure

Description

Precision-Molded Enclosures for PCB/Electronics Protection - From Prototyping to Mass Production

Core Competencies

Specializing in custom plastic electronic enclosures since 2008, we combine advanced injection molding technologies with EMI/RFI shielding expertise. Capable of producing enclosures from 50mm³ to 2m³ with IP67/68 ratings.

Material Solutions

◆ Engineering Plastics: ABS | PC/ABS | PEEK | Ultem® ◆ Conductive Compounds: Carbon-filled PP | Metalized Nylon ◆ Compliance: UL94 V-0 | RoHS | REACH

Industry Applications

1. Medical: FDA-compliant device housings 2. Industrial: NEMA 4X-rated control boxes 3. Consumer: Wearable device casings 4. Telecom: 5G antenna enclosures

Case Study: Medical-Grade ABS Enclosure for Portable Patient Monitor

Project Overview:
This case study highlights a medical-grade ABS enclosure designed for a portable patient monitor, custom-developed for a leading medical device manufacturer.

Material & Features:

• Material: High-quality medical-grade ABS, ensuring durability and compliance with medical safety standards.
• Lightweight & Portable: Designed for ease of transport and ergonomic handling in clinical settings.
• Antibacterial & Easy to Sanitize: The enclosure features an antimicrobial surface, making it resistant to bacterial growth and easy to disinfect.
• Regulatory Compliance: Meets medical device safety standards, ensuring safe and reliable performance in healthcare environments.

Technical Specifications

√ Wall Thickness: 0.8mm - 12mm √ Surface Finish: Texture (SPI A-2) to Mirror Polish √ Insert Molding: Threaded Inserts | Metal Contacts √ Post-Processing: Laser Etching | EMI Coating

Quality Control

• Moldflow® simulation for stress analysis • Coordinate Measuring Machine (CMM) verification • 100% leak testing for waterproof models • Material Certificates with full traceability

Competitive Advantages

✅ DFM Report within 48 Hours ✅ 60+ Standard Mold Bases for Fast Tooling ✅ Class 100 Cleanroom Molding Available ✅ Global Logistics Network

FAQs

Q: How to reduce tooling cost for plastic electronic enclosures?

A: Our modular mold system saves 35% cost for multi-cavity production.

Q: Can you handle transparent EMI shielding enclosures?

A: Yes, we specialize in ITO-coated PC enclosures with >80% light transmission.

Gallery Plastic Enclosure

Workflow How To Work With Us?

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