Description
Why Choose Our Compression Molding Solutions?
Compression moulding forming
Rapid Prototyping & High-Volume Production
Prototype in 7 Days: Submit your design files and get functional samples fast.
Scale to 100,000+ Units: Optimized press molding process for cost-effective mass production.
Material Expertise You Can Trust
Thermoset Plastics: Phenolic, Epoxy, DAP (custom formulations for electrical insulation and structural stability).
Advanced Composites: Fiber-reinforced plastics (glass/carbon fiber), ceramic-filled polymers (wear resistance).
Specialty Materials: High-performance thermoplastics (PEEK, PA6), bio-based polymers (PLA, PHA).
How to ensure the uniform filling of materials during compression molding?
Material filling in comression moulding process
Advanced Compression Molding Capabilities
Materials We Support
- Silicone Molding: Liquid Silicone (LSR), Solid Silicone (high-temperature and medical-grade options).
- Metal-Powder Composites: Copper/iron-based mixes for EMI shielding and thermal management.
- High-Strength Polymers: PTFE, PPS (chemical resistance, low friction).
Precision Engineering
- Tolerance as tight as ±0.005 mm
- Multi-cavity mold design support
- Secondary services: Trimming, Bonding, QC Inspection
Industry-Proven Compression Molding Applications
Electronics Encapsulation
● Product Example: Epoxy-encapsulated sensors, DAP insulators.
● Benefits: IP67 protection, dimensional stability under thermal cycling.
Industrial Component Manufacturing
● Product Example: Carbon-fiber reinforced bushings, PEEK thrust washers.
● Benefits: 30% weight reduction vs. metal, corrosion resistance.
Medical Device Components
● Product Example: LSR respiratory masks, biocompatible PHA surgical tool housings.
● Benefits: USP Class VI, ISO 13485, and ASTM F640 compliance.
Compression Molding FAQs
● Can you handle small-batch orders?
Yes! We support prototypes (20-100 units) to high-volume production.
● What is the typical lead time for compression molding projects?
Prototypes: 7-10 days after mold approval.
Mass Production: 3-5 weeks (including tooling and material preparation).
Need it faster? Ask about our expedited service!
● How durable are compression molding tools (molds)?
Standard Molds: 100,000-500,000 cycles (steel molds).
Maintenance: Free mold inspection every 50,000 cycles to ensure longevity.
We provide mold storage services for repeat orders.
● Can you help with material selection for my project?
Yes! Our engineers will analyze your requirements (temperature, chemical exposure, etc.) and recommend cost-effective materials.
Free material testing reports for orders over 10,000 units.
● What file formats do you accept for mold design?
Preferred Formats: STEP, IGES, SolidWorks (.sldprt).
Legacy Formats: AutoCAD (.dwg) and PDF sketches (with dimensions).
Need design help? Use our $99 DFM (Design for Manufacturing) review service.
