Turn milling, also known as lathe milling or CNC turn-mill, is a versatile machining process that combines the capabilities of turning and milling operations in a single machine. This integrated approach allows for the efficient production of complex parts with intricate geometries and high precision.
·Enhanced Efficiency:Turn milling eliminates the need for multiple setups and tool changes, resulting in significant time and cost savings.
·Improved Accuracy:The integrated nature of turn milling center ensures precise alignment and reduces the risk of errors.
·Increased Flexibility:These devices can handle a wide range of part geometries and materials, making them suitable for various applications.
·Reduced Lead Times:By combining operations, turn milling can significantly shorten production cycles.
Turn milling is widely used in industries such as aerospace, automotive, medical, and manufacturing. Common applications include:
· Production of complex shafts and spindles
· Machining of intricate gears and components
· Manufacturing of precision medical devices
· Fabrication of aerospace parts
There are several types of turn milling units available, including:
·Mill-turn centers:A turning spindle and a milling spindle, allowing for simultaneous turning and milling operations.
·Hybrid machine tools:They combine turning and milling capabilities with other machining processes, such as drilling, boring, and tapping.
·Multitasking machining centers:They are designed to perform multiple operations in a single setup. For example, 4 axis and 5 axis simultaneous machining offers maximum efficiency and flexibility.
CNC milling and turning are two fundamental machining processes of parts manufacturing. While both fall under the umbrella of CNC machining, they operate on different principles and are suited for distinct applications. CNC milling involves a rotating cutting tool that removes material from a stationary workpiece, allowing for the creation of complex 3D shapes and features. In contrast, CNC turning rotates the workpiece against a stationary cutting tool, making it ideal for producing cylindrical or symmetrical parts. CNC mill turning, a hybrid process, combines the capabilities of both CNC milling and turning in a single machine, offering enhanced versatility and efficiency. This integration of CNC milling and turning technologies enables manufacturers to produce complex parts with both rotational and non-rotational features in a single setup, reducing production time and improving accuracy. When choosing between CNC milling and turning, or opting for CNC mill turning, manufacturers must consider factors such as part geometry, material properties, and production volume. Ultimately, the decision to use CNC milling, turning, or a combination of both depends on the specific requirements of each project.
Turn-mill machining is particularly well-suited for producing intricate components that require both turning and milling operations. This technology enables manufacturers to create complex parts with high precision and consistency. The ability to complete multiple operations in a single setup not only improves accuracy but also reduces the potential for errors associated with part transfers between different machines.
Chiheng demonstrates robust turn mill integrated manufacturing capabilities through its advanced in-house facilities and stringent quality inspection processes. The company's infrastructure is designed to support both rapid prototyping and small batch & high volume mass production, catering to a wide range of efficient machining needs. The use of multi-operation machinery and precision equipment ensures high-quality output with minimal deviations, which is critical for industries requiring exact specifications. Moreover, Chiheng's dedicated team of professionals leverages mill turn technology software and inspection tools to maintain stringent quality standards throughout the production cycle. This commitment to excellence makes Chiheng a reliable partner for both small-scale and large-scale manufacturing projects.
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Chiheng CNC Equipment
Device Name
Quantity
Brand
Max Part Size
3-Axis CNC
50
FANUC-A-D14MIA
1500 x 800MM
4-Axis CNC
10
-
D600 x L1200MM
CNC Lathe
35
Tsugami
D300 x L1200MM
Lathe-Mill
3
Tsugami
D300 x L1200MM
CNC Swiss Type Automatic Lathe
5
Tsugami
D30 x L500MM
Chiheng has a rigorous technological process for producing high-quality molds, CNC machining parts, and samples. The process involves several key stages, including programming, raw material selection, CNC machining, quality detection, surface treatment, retesting, assembly, packaging, and transportation. This multi-step approach ensures that products meet strict quality standards throughout the production process. The company also emphasizes quality control from IQC to OQC, further demonstrating their commitment to producing reliable and affordable products.
We have a comprehensive quality control process that includes various inspection tools and equipment. These tools, such as calipers, micrometers, projectors, thread gauges, pin gauges, salt spray, torsion, and hardness, are likely used to measure, test, and ensure the quality of different parts and components. We are committed to producing high-quality products through rigorous quality control measures.
Chiheng has a multi-tiered quality control process that involves various stages and personnel. The process begins with on-site quality checks, including technician adjustments, product identification, and abnormal handling isolation. Further inspections are conducted by FQC, TPQC, and PCQ patrol teams. If defects are found, staff self-inspections, technician inspections, and production management inspections are initiated. A clear documentation system is in place, with first inspection records, patrol inspection records, product identification cards, and notice of defects handling procedures. This comprehensive approach ensures that products meet quality standards before they are released for warehousing or further processing.
Chiheng has a comprehensive range of quality control tools, indicating a strong commitment to precision and accuracy in their manufacturing processes. The tools shown in the image include vernier calipers, micrometer calipers, roughness testers, thread gauges, diameter micrometers, height gauges, hardness testers, two-dimensional measuring machines (CMMs), and more. These instruments are essential for measuring dimensions, surface finish, and material properties, ensuring that products meet strict quality standards. This investment in quality control tools suggests that Chiheng is dedicated to producing high-quality products that meet the needs of their customers.
Chiheng has dedicated team of machinists and engineers focuses on refining the CNC machining process, from fine-tuning settings to choosing the right tools and optimizing toolpaths. We also prioritize ongoing education and process enhancement, keeping our team updated with the latest CNC machining innovations and best practices.
