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Custom Injection Molding Services

Custom Injection Molding Services

Tooling & Injection Molding Capabilities

We invest in advanced injection molding equipment continuously.
Our technical capabilities position us to handle projects ranging from miniature precision components to large structural parts.

Comprehensive Injection Molding Solutions

From initial concept to final delivery, we provide end-to-end injection molding services tailored to your specific requirements.
You save time with our complete molding solutions. You reduce costs with our streamlined process. One partner handles your entire injection molding project.

3D modeling

Mold Design & Engineering

Expert engineering services including 3D modeling, and mold flow simulation to transform your concepts into optimized, manufacturable injection mold designs.

Rapid aluminum molds

Prototype Tooling

Rapid aluminum molds and bridge tooling delivered in 10-15 days for quick design validation and functional testing before committing to production.

multi-cavity

Production Tooling

Precision steel molds (P20, H13, S136) engineered for millions of cycles with multi-cavity options, hot runners, and comprehensive documentation.

High-volume manufacturing

Injection Molding Production

High-volume manufacturing with 50-2000 ton machines, real-time quality monitoring, and automated systems ensuring consistent results from 1,000 to 10 million parts.

plating

Secondary Operations

Complete in-house finishing services including welding, printing, plating, painting, laser etching, and assembly for faster turnaround and simplified project management.

Insert Molding

Overmolding & Insert Molding

Specialized multi-material and metal-insert molding for enhanced functionality, soft-touch surfaces, and integrated assemblies that reduce costs and assembly time.

Our Injection Molding Capabilities

Technical Capabilities Specifications Table

We invest continuously in advanced equipment and skilled personnel to deliver injection molding solutions that meet the most demanding specifications. Our technical capabilities position us to handle projects ranging from miniature precision components to large structural parts.

SpecificationRange/OptionsDetails
Part Size RangeMinimum: 5mm × 5mmMaximum: 1500mm × 1000mm × 800mmOptimal: 50mm – 500mmMicro molding capabilities availableBest cost efficiency in mid-size range
Dimensional ToleranceStandard: ±0.05mm – ±0.10mmPrecision: ±0.01mm – ±0.03mmAchievable with proper mold design and process controlCertified measurement using CMM and optical inspection
Wall ThicknessMinimum: 0.5mmMaximum: 6mmRecommended: 1.5mm – 3mmMinimum for small, detailed featuresMaximum requires proper cooling designUniform thickness preferred to minimize warpage
Machine TonnageSmall parts: 50T – 150TMedium parts: 200T – 500TLarge parts: 650T – 2000TPrecise tonnage selection ensures optimal part quality and cost efficiency
Mold Cavity ConfigurationSingle cavityMulti-cavity: Up to 128 cavitiesFamily moldsHot/Cold runnerSingle cavity for large or complex partsMulti-cavity for high-volume small partsFamily molds for related components
Production CapacityAnnual: 50+ million partsDaily: Up to 200,000 parts24/7 operation availableCapacity depends on part complexityScalable to match business growthUrgent project support
Surface Finish OptionsStandard: SPI A2, A3Textured: MT-11010 to MT-11070High gloss: Mirror finishMatte finishPolished finish standardCustom textures availableOptical clarity or anti-glare options

Alternative Compact Format

CapabilitySpecificationNotes
Part Size5mm × 5mm (min) to 1500mm × 1000mm × 800mm (max)Optimal: 50-500mm for cost efficiency
ToleranceStandard ±0.05-0.10mm / Precision ±0.01-0.03mmCMM & optical inspection certified
Wall Thickness0.5mm (min) / 6mm (max) / 1.5-3mm (recommended)Uniform thickness minimizes warpage
Tonnage50T – 2000T (Small to Large parts)Optimized selection for quality & cost
Cavities1 to 128 cavities + Family moldsHot & cold runner systems
Capacity50M+ parts/year / 200K parts/day24/7 operation, scalable
Surface FinishSPI A2/A3, MT-11010~11070, Mirror, MatteStandard to custom textures

Request an Instant Tooling and Injection Quote

Ready to start your next project? Upload your technical drawings, and our system will provide a quick, accurate quotation. Get professional guidance on material selection, lead times, and surface finishing options to ensure your part is both functional and cost-effective.

Why Choose Chiheng

Chiheng Hardware serves industries from aerospace to consumer products. We offer tailored injection molding services. Our solutions meet the strictest global quality and regulatory standards.

Every project benefits from application-specific engineering. We deploy cutting-edge tooling technologies. Our manufacturing processes carry international certifications. We ensure reliability from prototype through full production.

Businesses demand quality-driven, flexible molding solutions. Forward-thinking companies choose Chiheng Hardware. We deliver precision-crafted components. We provide complete technical confidence.

Major Industries Served

All industrial you can get from our Tooling making or injection molding service, we are the best choice for you!

FAQs

What are the commonly used injection molding materials?

Common injection molding materials include commodity plastics like PP, PE, ABS, and PS for general applications. Engineering plastics such as PA (Nylon), POM, PC, and PBT offer higher performance. High-performance options include PEEK, PPS, and PEI. Flexible materials like TPE, TPU, and Silicone are used for soft-touch applications.

Injection mold manufacturing requires CNC machining centers for precision cutting, EDM (Electrical Discharge Machining) for complex cavities, wire cutting machines for intricate details, surface grinders for finishing, and drilling machines. Quality control tools include CMM (Coordinate Measuring Machines), calipers, micrometers, and optical inspection systems.

The seven basic components are the mold base providing structural support, cavity and core forming the part shape, runner system delivering molten plastic, gate controlling material entry, cooling system regulating temperature, ejection system removing finished parts, and venting channels allowing air escape during injection.

Ejector pins are cylindrical rods that push molded parts out of the mold cavity after cooling. Key features include hardened steel construction for durability, precise diameter tolerances for smooth operation, various head styles for different applications, and heat-treated surfaces to resist wear. They must withstand repeated cycles without bending or breaking.

Standard injection molding tolerances range from ±0.05mm to ±0.10mm for most commercial applications. Precision molding can achieve tighter tolerances of ±0.01mm to ±0.03mm with proper mold design, quality materials, and controlled processing conditions. Tolerances depend on part size, material shrinkage, and geometric complexity.

CNC Machining Resources

Here are the industries for the parts you can see in different realm.

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